Cosmo Films inaugurates ninth BOPP film line
Cosmo Films, one of the world’s largest producers of BOPP and thermal laminating films with operations in three locations in India, as well as in South Korea and in the United States, has inaugurated its 9th BOPP film production line on a new greenfield site in the Special Economic Zone in Shendra, close to Aurangabad in India.
The new, high speed film line is 8.7m wide and is expected to produce up to 45,000 tonnes of BOPP film per year. The line will be processing thinner gauge films particularly used for lamination in flexible packaging applications.
The BOPP line was inaugurated in the last week of August.
Cosmo Films commenced production of BOPP film 33 years ago with its first film line in Aurangabad in 1981. A further five BOPP film lines were added over the following 20 years at this site and in 2002 it acquired Gujarat Propack with two more film lines.
In the last 10 years the company has expanded its operations to include several extrusion coating lines and vacuum metallizing of various film substrates.
In 2011, the company established a new manufacturing plant in South Korea, in addition to its US operations. Since 2008, Cosmo Films has focused on the development of various types of coated film and is now amongst the top five coated film suppliers in the world.
In 2013/14, Cosmo Films will produce 150,000 tonnes of BOPP film, 40,000 tonnes of thermal film, 20,000 tonnes of coated film and 8,000 tonnes of metallized film, supplying customers in over 100 countries.
As part of the latest investment, Cosmo Films has installed two slitter rewinders from Atlas – a 8.7m-wide Atlas CW984AP primary film slitter at the end of the film line and a 2.8m-wide Atlas CW800 secondary film slitter for processing narrower widths of BOPP film.
Both Atlas slitter rewinders feature an unwind splice table for high-quality splicing and the CW984 primary slitter is working with a slit roll conveyor system to transport the rolls to both the Atlas CW800 secondary slitter and the packing/storage facility. Both machines will be running at speeds of up to 1,000m/min.
Sanjay Chincholekar, vice-president of sales, marketing and projects at Cosmo Films, said: ‘We are very pleased with the quick installation and commissioning of the two new film slitters, which was carried out by the Atlas service team based in India.’
He added: ‘We are also pleased to be working in collaboration with Atlas again for our new film line. We now have 12 Atlas film slitters operating in several locations, some of which have been in service for more than 25 years.’
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