Nabeprocess adds Asahi AWP-Loop water recycling system

Nabeprocess, a Japanese printing company, has advanced its sustainability initiatives even further by adding an Asahi AWP-Loop water recycling system to its CrystalCleanConnect configuration. 

CrystalCleanConnect is an offering jointly developed by Asahi Photoproducts, Esko and Kongsberg that automates the flexographic platemaking process, reducing steps from 12 to 1 and reducing potential for error. The system produces flexographic plates ready for mounting on press. 

Yasuo Naka, flexography division manager, Nabeprocess, said: ‘The Asahi AWP-Loop system represents a state-of-the-art solution that facilitates the recycling and reuse of water in the plate-making process, drastically reducing environmental impact. This strategic move aligns with our commitment to sustainability and operational efficiency. Over several months the system has been operational, we have seen a reduction in water usage of about 50 percent and an overall reduction in greenhouse gas emissions. We have also seen savings in our waste treatment fees. We are now in a position to phase out solvent-based plate production entirely, reducing our carbon footprint even further.’

In this configuration, Nabeprocess is using Asahi’s AWP water-washable plates in conjunction with CrystalCleanConnect which automates platemaking and reduces overall time to market. Naka added: ‘We are using the AWP-Loop system once a day on average, working in harmony with CrystalCleanConnect. We engage the Loop system after a half day of platemaking with CrystalCleanConnect to treat the processing water. By reducing the need for outsourced wastewater treatment, we have achieved significant cost savings.’

‘This is a great example of a company that is taking advantage of Asahi’s innovative approach to flexographic platemaking, increasing efficiency, sustainability and quality while reducing time to market, all critical elements in today’s highly competitive marketplace,’ added Arata Ohnoko, marketing and sales manager at Asahi Kasei. 

Nabeprocess is also happy with the installation, calibration and training that happened after receiving the AWP-Loop system, as well as previous and ongoing support of its CrystalCleanConnect system, including both remote and on-site support, preventative maintenance and more.