Flexopolis diversifies into new label segments with Bobst investment

Mexican label producer Flexopolis has invested in its second Bobst Master M5 flexo press to address new markets through greater agility, increased sustainability and higher value-added products.

Founded in 2010 as part of the Litopolis Group, Flexopolis, located in Mexico City,  specializes in packaging, focusing on labels and shrink sleeves for the automotive, personal care and food industries. 

Over the past 15 years, Flexopolis has multiplied its production capacity more than five-fold, delivering quality products to the Mexican market that are exported worldwide by its customers.

After poor experiences with flexo technology in the past, the company decided to invest in the Bobst Master M5 label press.

 ‘With the special features from Bobst, we can do coupon labels and we’re almost ready to start producing in-mold labels too. This is very interesting because Mexico is not yet as developed in this market,’ said Patrícia Ruiz, CEO of Flexopolis.

The equipment’s ease of operation and high print quality were the main factors in the decision to invest in Bobst.

‘We have very demanding customers, so the most important aspect for us is to deliver the best quality products, both in terms of register and color. We also need better finishes and products that other companies can’t offer,’ added Ruiz.

The 430mm wide Bobst Master M5 is configured for 8-color UV flexo printing. Its PrintTutor system ensures precise and automatic register control, offering the ability to work with multiple substrates. The Master M5 can be equipped with different in-line accessories, expanding the application range reachable by converters.

‘The biggest advantage of working with a company like Bobst is that it is global and always at the forefront of new solutions. When we have questions, we can call them anytime, and they’re always ready to help,’ commented Ruiz. ‘Of all our machines, the Bobst Master M5 is the most productive by a significant margin, almost 30 percent. The simple truth is that it allows us to run very fast and deliver high-quality products.’

Today, Flexopolis has a much lower environmental impact thanks to the savings on substrate and ink waste during setup and printing, in addition to lower energy consumption and less waste at the end of the process. This has been made possible by the addition of the optional PrintTutor system which automatically controls and corrects registration using cameras that certify the longitudinal and transversal accuracy of the print. 

‘We are delighted that Flexopolis has decided to put its trust in Bobst for a second time, and even more delighted to witness its fantastic success,’ said Carlos Rodriguez, Bobst sales manager for narrow and mid web. ‘Flexopolis is an innovation leader in the Mexican market, and we look forward to continuing our collaboration, together pushing into new exciting label segments.’